He wanted to do a cosplay of a Mega Man character and chose to do Vile. If you're not familiar with the Mega Man universe, Vile is Maverick Hunter (kind of like Boba Fett in Star Wars) and is a reoccurring protagonist to Mega Man. Vile's appearance changes slightly in each Mega Man game, so my husband chose the outfit he wore in Mega Man X. He based most of the design and measurements off of a Vile figure he has.
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After a lot of hard work, he was able to get the results he wanted on the cosplay and was done in time for Otakon! He somehow managed to wear it for about three hours, and got halfway across the convention center.
It made for some good pictures though!
I was able to help him a bit and sewed together the white, yellow, and green band that he wore around his waist. I wish I could say I helped more, but he's not to keen on getting help unless he absolutely needs it. I can't blame him though, I'm the exact same way.
Update: One of our friends was able to catch a picture of him from behind. He spent a lot of time working on the backpack and figuring out how to attach the gun to the costume.
He was also able to get working lights in the gun, chest plate, and helmet of his costume. It's a little hard to see from the pictures, but it was pretty cool in person.
Even Maverick Hunters need a break.